{"id":37359,"date":"2019-10-31T22:17:12","date_gmt":"2019-10-31T19:17:12","guid":{"rendered":"https:\/\/prohoster.info\/blog\/bizerba-vs-mes-vo-chto-investirovat-proizvoditelyu\/"},"modified":"2019-10-31T22:17:12","modified_gmt":"2019-10-31T19:17:12","slug":"bizerba-vs-mes-vo-chto-investirovat-proizvoditelyu","status":"publish","type":"post","link":"https:\/\/prohoster.info\/en\/blog\/news\/bizerba-vs-mes-vo-chto-investirovat-proizvoditelyu","title":{"rendered":"BIZERBA VS MES. Where should manufacturers invest?","gt_translate_keys":[{"key":"rendered","format":"text"}]},"content":{"rendered":"<p><img decoding=\"async\" alt=\"BIZERBA VS MES. Where should manufacturers invest?\" src=\"\/wp-content\/uploads\/2019\/08\/1ae4f4298d33688204fe169c4c1cdf26.jpeg\" style=\"display:block;margin: 0 auto;\" \/><br \/>\n1. The cost of a labeling machine for weight-based products <b>is comparable to the cost of implementing a MES system project.<\/b> For simplicity, let's assume both cost 7 million rubles.<br \/>\n<noindex><a rel=\"nofollow\" name=\"habracut\"><\/a><\/noindex><br \/>\n2. <b>The payback period for labeling lines<\/b> it is sufficient <b>is easily calculated<\/b>, and it is clear who pays for the banquet:<\/p>\n<p><i><\/p>\n<ul>\n<li>A team of 4 labelers labels about 5 tons per shift; <\/li>\n<li>With an automated line supported by 3 people, 15 tons are labeled in the same time. That is, the volume that can be performed by 3 teams of 4 people;<\/li>\n<li>Savings on personnel per month, accounting for 30% taxes on payroll \u2013 175.5 thousand rubles, annually ~ 2.1 million. Payback period \u2013 3.3 years. It is clear that the equipment has operating costs, but this is a rough estimate.<\/li>\n<\/ul>\n<p><\/i><br \/>\n3. <b>The payback period for a MES system is rarely calculated<\/b>, so it is not clear to sponsors. <i>If the choice is between investing 7 million in a field with a clear return and a field with an unclear return, the first option is chosen; sponsors are not fools.<\/i><\/p>\n<p>4. To calculate the payback period for a MES system, one needs to understand <b>what effects to expect<\/b> from the implementation.<\/p>\n<p><i><b>Our website publishes the effects and average figures from our experience: meat, cheeses, dairy products.<\/b>.<br \/>\n<\/i><br \/>\n5. <b>Let's take meat processing as an example.<\/b>. A common problem with large volumes is underdeliveries. The client ordered, sent it to production, but either they got confused, spoiled it, or did not manage to ship it on time. The MES system begins to control order execution even at the stage of production task formation. The system shows at any moment which orders have not yet been shipped, where this product is located, at what stage of readiness, and whether it is part of the task. This <b>helps reduce the % of underdeliveries<\/b> even where it was previously very low. <\/p>\n<p><i><\/p>\n<ul>\n<li>Assuming the MES system helps the factory reduce the number of underdeliveries and increase order fulfillment, and therefore shipments, by 1%. <\/li>\n<li>1% of 15 tons (output from point 2) is 150 kg a day, or 22.5 thousand rubles, assuming the margin is approximately 150 rubles per kilogram of product.<\/li>\n<li>Monthly \u2013 657 thousand rubles, annually \u2013 8.1 million. <\/li>\n<li>Payback is less than a year. Just based on one of the effects.<\/li>\n<\/ul>\n<p><\/i><br \/>\n6. <b>An example for cheeses<\/b>. With the help of a MES system, the average moisture content in cheese can be increased \u2013 this is one of the main ways to increase yields: <\/p>\n<p><i><\/p>\n<ul>\n<li>To increase cheese yield by 0.5%, average moisture needs to be raised by approximately 0.3%. For most factories, this is more than feasible, especially if the technologist has a convenient tool for analysis and monitoring. I provided statistics on moisture content in cheese from several factories in this article.<\/li>\n<li>0.5% increase in a production of 15 tons translates to 75 kg per day, or 22,500 rubles, at a price of 300 rubles per kilogram of cheese. Unlike the example with meat, here we gained this increase from water, which we consider free, thus multiplying by the price rather than the margin.<\/li>\n<li>Next, you can use the same figures as for meat, leading to the same payback period. <\/li>\n<\/ul>\n<p><\/i><br \/>\n7. If there's an option to invest 7 million with a payback period of 3 years or with a payback period of 1 year, the choice is also clear, leaning towards the second. <\/p>\n<p>8. For calculating payback using the MES system, I took only one of the expected effects; our site lists 4 for each industry, and there can be more in reality. <\/p>\n<p>9. Overall, when budgeting for the next year, <b>pay closer attention to investments. <\/b><\/p>\n<h4>Clear doesn't mean better.<\/h4>\n<p>Source: <a content=\"nofollow\" rel=\"nofollow\" href=\"https:\/\/habr.com\/ru\/post\/464635\/\">habr.com<\/a><\/p>","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"excerpt":{"rendered":"<p>1. \u0421\u0442\u043e\u0438\u043c\u043e\u0441\u0442\u044c \u044d\u0442\u0438\u043a\u0435\u0442\u0438\u0440\u043e\u0432\u043e\u0447\u043d\u043e\u0439 \u043c\u0430\u0448\u0438\u043d\u044b \u0434\u043b\u044f \u0432\u0435\u0441\u043e\u0432\u043e\u0439 \u043f\u0440\u043e\u0434\u0443\u043a\u0446\u0438\u0438 \u0441\u043e\u043f\u043e\u0441\u0442\u0430\u0432\u0438\u043c\u0430 \u0441\u043e \u0441\u0442\u043e\u0438\u043c\u043e\u0441\u0442\u044c\u044e \u043f\u0440\u043e\u0435\u043a\u0442\u0430 \u0432\u043d\u0435\u0434\u0440\u0435\u043d\u0438\u044f MES-\u0441\u0438\u0441\u0442\u0435\u043c\u044b. \u0414\u043b\u044f \u043f\u0440\u043e\u0441\u0442\u043e\u0442\u044b, \u043f\u0443\u0441\u0442\u044c \u0438 \u0442\u043e, \u0438 \u0434\u0440\u0443\u0433\u043e\u0435, \u0431\u0443\u0434\u0435\u0442 \u0441\u0442\u043e\u0438\u0442\u044c 7 \u043c\u043b\u043d. \u0440\u0443\u0431\u043b\u0435\u0439. 2. \u041e\u043a\u0443\u043f\u0430\u0435\u043c\u043e\u0441\u0442\u044c \u043b\u0438\u043d\u0438\u0439 \u043c\u0430\u0440\u043a\u0438\u0440\u043e\u0432\u043a\u0438 \u0434\u043e\u0441\u0442\u0430\u0442\u043e\u0447\u043d\u043e \u043b\u0435\u0433\u043a\u043e \u0441\u0447\u0438\u0442\u0430\u0435\u0442\u0441\u044f, \u0438 \u043f\u043e\u043d\u044f\u0442\u043d\u0430 \u0442\u043e\u043c\u0443, \u0437\u0430 \u0447\u0435\u0439 \u0441\u0447\u0435\u0442 \u0431\u0430\u043d\u043a\u0435\u0442: \u0411\u0440\u0438\u0433\u0430\u0434\u0430 \u0438\u0437 4-\u0445 \u043c\u0430\u0440\u043a\u0438\u0440\u043e\u0432\u0449\u0438\u043a\u043e\u0432 \u043c\u0430\u0440\u043a\u0438\u0440\u0443\u0435\u0442 \u043e\u043a\u043e\u043b\u043e 5 \u0442\u043e\u043d\u043d \u0437\u0430 \u0441\u043c\u0435\u043d\u0443; \u0421 \u0430\u0432\u0442\u043e\u043c\u0430\u0442\u0438\u0437\u0438\u0440\u043e\u0432\u0430\u043d\u043d\u043e\u0439 \u043b\u0438\u043d\u0438\u0435\u0439, \u043a\u043e\u0442\u043e\u0440\u0443\u044e \u0441\u043e\u043f\u0440\u043e\u0432\u043e\u0436\u0434\u0430\u0435\u0442 3 [&hellip;]<\/p>\n","protected":false,"gt_translate_keys":[{"key":"rendered","format":"html"}]},"author":1,"featured_media":28028,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[702],"tags":[],"class_list":["post-37359","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"aioseo_notices":[],"aioseo_head":"\n\t\t<!-- All in One SEO 5.0.2 - aioseo.com -->\n\t<meta name=\"description\" content=\"1.\" \/>\n\t<meta name=\"robots\" content=\"max-image-preview:large\" \/>\n\t<meta name=\"author\" content=\"Yuri Gagarin\"\/>\n\t<link rel=\"canonical\" href=\"https:\/\/prohoster.info\/en\/blog\/news\/bizerba-vs-mes-vo-chto-investirovat-proizvoditelyu\" \/>\n\t<meta name=\"generator\" content=\"All in One SEO (AIOSEO) 5.0.2\" \/>\n\t\t<meta property=\"og:locale\" content=\"en_US\" \/>\n\t\t<meta property=\"og:site_name\" content=\"ProHoster | \u041a\u0443\u043f\u0438\u0442\u044c \u043d\u0430\u0434\u0435\u0436\u043d\u044b\u0439 \u0445\u043e\u0441\u0442\u0438\u043d\u0433 \u0434\u043b\u044f \u0441\u0430\u0439\u0442\u043e\u0432 \u0441 \u0437\u0430\u0449\u0438\u0442\u043e\u0439 \u043e\u0442 DDoS, VPS VDS \u0441\u0435\u0440\u0432\u0435\u0440\u044b\" \/>\n\t\t<meta property=\"og:type\" content=\"article\" \/>\n\t\t<meta property=\"og:title\" content=\"\ud83e\udd47BIZERBA VS MES. \u0412\u043e \u0447\u0442\u043e \u0438\u043d\u0432\u0435\u0441\u0442\u0438\u0440\u043e\u0432\u0430\u0442\u044c \u043f\u0440\u043e\u0438\u0437\u0432\u043e\u0434\u0438\u0442\u0435\u043b\u044e? | ProHoster\" \/>\n\t\t<meta property=\"og:description\" content=\"1.\" \/>\n\t\t<meta property=\"og:url\" content=\"https:\/\/prohoster.info\/en\/blog\/news\/bizerba-vs-mes-vo-chto-investirovat-proizvoditelyu\" \/>\n\t\t<meta property=\"og:image\" content=\"https:\/\/prohoster.info\/wp-content\/uploads\/2021\/11\/logo-350.jpg\" \/>\n\t\t<meta property=\"og:image:secure_url\" content=\"https:\/\/prohoster.info\/wp-content\/uploads\/2021\/11\/logo-350.jpg\" \/>\n\t\t<meta property=\"og:image:width\" content=\"350\" \/>\n\t\t<meta property=\"og:image:height\" content=\"350\" \/>\n\t\t<meta property=\"article:published_time\" content=\"2019-10-31T19:17:12+00:00\" \/>\n\t\t<meta property=\"article:modified_time\" content=\"2019-10-31T19:17:12+00:00\" \/>\n\t\t<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/prohoster\" \/>\n\t\t<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/prohoster\" \/>\n\t\t<!-- All in One SEO -->\n\n","aioseo_head_json":{"title":"\ud83e\udd47BIZERBA VS MES. 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